Vacuum Sausage Filler ZKG-6500
A 12-vane vacuum filler for accurate portioning of emulsion, fine-ground and viscous sausage batter, available in two models from 1,500 to 3,500 kg/h.
- Vacuum feeding removes air and reduces fat oxidation
- Servo-driven vane pump for accurate, repeatable portions
- Feeds linkers, hanging lines and clippers downstream
概要
Accurate vacuum filling for high-output sausage production
A vacuum sausage filler is the machine that sets the pace of a sausage line. It takes batter from the hopper, removes the air and pushes a measured portion into the casing, again and again, at the speed the linker or clipper downstream needs. Portion accuracy, product density and how smoothly the rest of the line runs all depend on it.
Our vane vacuum fillers use a 12-vane pump inside a vacuum chamber. The internal structure is designed to minimise damage to the raw material and keep the original texture and taste of the meat, while the feeding path, vacuum system and precision drive keep dosing accurate, especially with thick and viscous products.
Two models cover most plant sizes: the ZKG-6500 for high-volume lines up to 3,500 kg per hour, and the YZG-6000 for 1,500 kg per hour. Both use servo drive and touch-screen control, so portion weight and speed can be set once and repeated shift after shift.
How a vane vacuum filler works
The principle is simple, and it is the reason vacuum fillers have become the standard for industrial sausage production. The steps below follow the batter from the hopper to the filling tube.
主な機能
技術仕様
| パラメータ | ZKG-6500 | YZG-6000 |
|---|---|---|
| Production capacity | 3,500 kg/h | 1,500 kg/h |
| Total power | 7 kW (main motor 3 kW) | 7.5 kW |
| Vane quantity | 12 | 12 |
| Maximum speed | 70 rpm | 70 rpm |
| 寸法 | 2200 x 1200 x 1772 mm | 2600 x 1200 x 1780 mm |
| 重さ | 750 kg | 950 kg |
最終的な構成とデータは、正式な見積書で確認されます。
How to choose between the two models
Start with the hourly output of your line. If your linker or clipper runs at high speed and your plant fills more than 1,500 kg per hour, the ZKG-6500 gives you headroom up to 3,500 kg per hour. For smaller plants, or for a second line that runs specialty products, the YZG-6000 covers 1,500 kg per hour with the same 12-vane principle.
Next, look at the product. Emulsified batter for frankfurters flows easily, while coarse-ground batter and products with visible pieces need gentle handling. Tell us the recipe, the particle size and the batter temperature at the hopper, and we will confirm the vane set and filling tubes that suit it.
Main components (ZKG-6500)
| Component | Brand | Benefit |
|---|---|---|
| Vacuum pump | Busch, Germany | Long working life, low failure rate |
| Servo system | Siemens, Germany | Long working life, low failure rate |
| Touch screen | Siemens, Germany | Sensitive response, long working life |
| Manual switch | Eaton, USA | Long working life, low failure rate |
| Bearings | SKF, Sweden | Low failure rate |
| Reducer | Hardened-gear reducer | High precision, long working life |
アプリケーション
Where the filler fits in your line
In a typical sausage plant, meat is ground and chopped, mixed with ice and seasoning, then filled. The vacuum filler sits in the middle of the line: upstream machines prepare the batter, and downstream machines close, link and hang the filled product before it goes into the smokehouse.
Because the filler sets the rhythm of the line, its output should match the linker or clipper that follows it. We size both together, so the whole line runs at one speed and no station waits for another.
Vacuum fillers feeding a linking and hanging line
操作、清掃、保守
Portion size, filling speed and vacuum level are set on the touch screen, and the settings for each product can be reused on the next production run. Operators load the hopper, place the casing on the filling tube and let the servo drive handle portioning.
Food contact parts are made of stainless steel for daily cleaning. After each production day, the hopper, feed area, vane pump and filling tubes should be emptied and cleaned according to the operating manual. Wearing parts such as vanes and seals should be checked regularly, and one set of wearing parts ships with every machine so a replacement is on hand.
お問い合わせに含めるべき情報
- Product type and recipe, including particle size
- Batter temperature at the hopper
- Target output per hour and per shift
- Casing type and calibre, and the portion weight
- Downstream machine: linker, hanging line, clipper or tying machine
- Voltage, frequency and destination country
アルゼンチン・エバーパワーについて
The vacuum sausage filler is one part of a complete range that we supply for sausage and meat processing plants.
アルゼンチン・エバーパワー食肉加工機器有限公司は、食肉加工業者や食品工場向けに、単体機械から統合処理ラインまで、工業用ソーセージおよび食肉加工機械を供給しています。本社はアルゼンチン、コルドバ州サンフランシスコ、サルタ2033番地（郵便番号2400）にあります。
この製品群は、切断・研削・ダイシング、注入・混合・タンブリング、ソーセージ充填、クリッピング・結束、燻製・熱処理、マテリアルハンドリングの6つの機器カテゴリーを網羅しています。これらの機械は連携して動作するように設計されているため、1つのサプライヤーが冷凍原料から燻製最終製品まで、各工程の出力を統一できます。
すべての機械には消耗部品一式と、機械全体に対する12ヶ月の保証が付属しています。機械はお客様の製品、筐体、電源に合わせてカスタマイズ可能で、アフターサービスチームが製品の耐用期間を通してフォローアップ訪問によるサポートを提供します。
機械が1台必要な場合でも、生産ライン全体が必要な場合でも、当社のエンジニアがお客様のプロセスデータを精査した上で最適な機種をご提案いたします。そのため、お客様にお届けする機器は、製造する製品と必要な生産量に合致したものとなります。
主要な機械部品はCNC加工センターで製造され、完全な生産ラインは当社のテストショールームに設置・稼働されます。お客様はそこで、充填、連結、吊り下げ、燻製装置がどのように連携して動作するかを実際にご覧いただけます。当社は業界団体、顧客、そして大学の研究パートナーからも高い評価を受けています。
Not sure which filler matches your output?
Send your product, casing size and target output per hour. We will recommend the model and confirm the configuration.
よくある質問
Which model should I choose, ZKG-6500 or YZG-6000?+
Choose by hourly output. The ZKG-6500 fills up to 3,500 kg/h for high-volume lines, while the YZG-6000 covers 1,500 kg/h. Send your product and target output and we will confirm the right model.
Can the vacuum filler feed a linking line or a clipper?+
Yes. It can be connected to linking and hanging lines, string tying machines and double clippers. Tell us the downstream machine so the interface is confirmed in the quotation.
Why fill sausage under vacuum?+
Removing air from the batter reduces fat oxidation, gives a denser product without air pockets and keeps portion weights consistent from the first sausage to the last.
Can the filler handle coarse-ground products?+
Yes. The vane pump is designed to reduce damage to the raw material. For products with large pieces, share the particle size so we can confirm the right setup, or consider an electric piston filler.
What power supply does the filler need?+
Standard machines are built for 380 V, 50 Hz three-phase power. Tell us your local supply so the electrical configuration is checked before quotation.
機械には何が付属していますか？+
Each filler ships with one set of wearing parts and a 12-month warranty on the complete machine, with after-sales support through its working life.
